صفيحة تثبيت الجمجمة المصنوعة من سبائك التيتانيوم بوزن 0.8 مم
WT 0.8mm Titanium Alloy Cranial Fixation Sheet – Precision Plates for Cranial Reconstruction
The WT 0.8mm Titanium Alloy Cranial Fixation Sheet is a high-precision laser-cut medical component designed for cranial reconstruction and fixation in neurosurgical procedures. Manufactured using advanced five-axis laser cutting technology, this sheet ensures exceptional accuracy, durability, and a burr-free finish. Crafted from medical-grade titanium alloys, such as Ti-6Al-4V, it offers superior strength, biocompatibility, and corrosion resistance. The laser-cut design provides smooth surfaces and intricate geometries, enabling secure bone flap fixation and minimal tissue trauma. Ideal for cranial and maxillofacial surgeries, this sheet meets the rigorous standards of modern healthcare.
الميزات الرئيسية:
- Ultra-Precise Cutting: Seam width of 18–30 µm with machining accuracy of ≤±10 µm for intricate designs.
- Burr-Free Finish: Smooth surfaces ensure safe application and minimal tissue interaction.
- High Strength-to-Weight Ratio: Titanium alloy provides robust support while remaining lightweight.
- مقاومة التآكل: Exceptional durability in sterilization and biological environments.
- Automated Production: Continuous feeding system ensures high efficiency and consistent quality.
- التوافق الحيوي: Meets standards for safe interaction with human tissues.
Certification and Standards:
Certified under ISO 9001, ISO 13485, and ISO 10993 for quality management and biocompatibility. Compliant with CE and FDA regulations for medical device safety and efficacy.
Titanium alloys:
Titanium Alloys are medical-grade materials prized for their high strength-to-weight ratio, excellent corrosion resistance, and superior biocompatibility. With tensile strength ranging from 900–1200 MPa and good ductility, they provide durability and flexibility for demanding medical applications. Their bio-inert properties make them ideal for implants and instruments requiring direct tissue contact. Laser-machined surfaces ensure smooth, burr-free finishes, minimizing tissue irritation in sensitive procedures.
Stainless Steel SUS304:
Medical-grade SUS304 stainless steel (austenitic chromium-nickel alloy), offering excellent corrosion resistance and mechanical properties.
- التوافق الحيوي: Low risk of allergic reactions or toxicity, ideal for direct tissue contact in medical procedures.
- Mechanical Properties: High tensile strength (approximately 505 MPa) and elongation (up to 40%), providing flexibility without brittleness.
- Surface Finish: Laser-machined for smooth, burr-free edges, reducing the potential for tissue trauma or contamination.
- Thermal Stability: Maintains integrity across a wide temperature range, suitable for sterilization processes like autoclaving.
316L Stainless Steel:
316L Stainless Steel is a medical-grade austenitic chromium-nickel alloy renowned for its excellent corrosion resistance and biocompatibility. With a tensile strength of approximately 485–550 MPa and elongation up to 40%, it offers durability and flexibility without brittleness. Its low carbon content enhances weldability and resistance to intergranular corrosion, making it ideal for medical implants and instruments. Laser-machined for smooth, burr-free surfaces, it minimizes tissue irritation in sensitive applications.
Cobalt-Chromium Alloys (L605):
Cobalt-Chromium Alloys (L605) are medical-grade materials valued for their exceptional strength, corrosion resistance, and biocompatibility. With tensile strength ranging from 800–1500 MPa and hardness of 300–550 HV, they ensure durability in demanding medical applications. Ideal for implants and surgical tools, they support direct tissue contact with minimal reaction. Laser-machined surfaces provide smooth, burr-free finishes, enhancing performance in sensitive procedures.
Nickel-Titanium alloy:
النيتينول (NiTi)، وهو سبيكة من النيكل والتيتانيوم، مشهور بمرونته الفائقة وذاكرته الشكلية، مما يجعله رائدًا في التطبيقات الطبية. بفضل قوة شد تصل إلى 1200 ميجا باسكال ومعامل مرونة يتراوح بين 40 و75 جيجا باسكال، يتفوق النيتينول في البيئات الصعبة.
- Cranial Reconstruction: Essential for bone flap fixation in neurosurgery and maxillofacial procedures.
- Trauma Surgery: Used in cranial repair for traumatic brain injuries.
- Orthopedic Applications: Supports bone stabilization in craniofacial surgeries.
- Dental Reconstruction: Suitable for maxillofacial implants and reconstructive procedures.
- Medical Device Manufacturing: Incorporated in the production of high-precision neurosurgical instruments.
- Material: Titanium Alloy (Ti-6Al-4V)
- Thickness: 0.8 mm
- Cutting Seam Width: 18–30 µm
- Machining Accuracy: ≤±10 µm
- Surface Roughness: Ra <0.2 µm
- Manufacturing Process: Five-axis laser cutting with automated feeding
- Operating Temperature: -20°C to 300°C, suitable for sterilization
- Degradation: Non-degradable, designed for long-term stability