מרכז עיבוד לייזר AQT-SB4 לכיפוף אנדוסקופי
AQT-SB4 Laser Processing Center for Endoscopic Bending Section — Advanced Center for Complete Endoscopic Joint Processing
The AQT-SB4 is a full-featured laser processing center tailored for bending sections of endoscopes. It not only performs fine cutting and slotting but offers integrated features like opening (centripetal, vertical, compound), real-time vision monitoring, and software-driven flexibility. With its capability to handle wide pipe diameters and wall thicknesses, it addresses both small-diameter tubes and larger structural components.
Built to deliver high precision under demanding conditions, the AQT-SB4 supports continuous automatic feeding, operates in dry or wet modes, and is engineered for medical, industrial, and electronic endoscope manufacturers requiring minimal burrs, tight tolerances, and high throughput.
היקף היישום
Applicable in the production of medical, industrial, and electronic endoscopes, especially for bending and joint sections such as “snake bone” structures. This machine can handle both equal-diameter tubes and reducer tubes, and even flat instruments, where bending sections must meet strict geometric and surface quality requirements.
Advantages:
- Wide compatibility: supports 304 & 316L stainless steel, Ni-Ti, L605 and similar alloys
- Seam width: 15–30 µm; Machining accuracy: ≤ ±10 µm
- Processing modes: cutting, drilling, grooving; opening features: centripetal, vertical, compound
- Clamping systems: precision D-type collets, ER series collets, three-jaw chucks
High finishing
The AQT-SB4 delivers outstanding finishing quality throughout the bending section. Cuts are clean and smooth, with very low occurrence of burrs. Seam widths stay within 15–30 µm, and its optimized laser process preserves surface integrity even at bent or complex joints.
Advantages:
- No burrs & high cut quality
- Smooth, precise incisions across varied geometries
- High efficiency thanks to automatic feeding and one-side wall cutting
יכולת הסתגלות חזקה
Designed to be flexible across multiple production demands, the SB4 handles dry and wet cutting, drilling, and grooving. Its shape tolerance compensation and adaptive systems support thin-walled tubes and allow the machine to keep accuracy even when tube shape varies or when processing reducer sections. It supports both equal-diameter and varied-diameter tube openings, giving manufacturers freedom to work with diverse component designs.
עיצוב גמיש
The SB4 offers an ergonomic design with a user-friendly interface that simplifies operator control and monitoring. Optional machine vision enables real-time inspections during laser processing. The modular hardware and software configuration allow tailoring of functions and intelligent production management to customer specifications.
- Ergonomic, clean and concise appearance and layout
- Optional vision system for real-time online monitoring
- Flexible feature set: personalized software & hardware configurations
- Supports open control & intuitive CAM software system
הסמכה טכנית
The AQT-SB4 complies with ISO 9001 and ISO 13485 certifications, ensuring it meets international standards of manufacturing quality and medical device production reliability.
תצוגה לדוגמה
חומרי עיבוד:
- 304 Stainless Steel
- ביולוגיות תאימות: Low risk of allergic reactions or toxicity, ideal for direct tissue contact in medical procedures.
- Mechanical Properties: High tensile strength (approximately 505 MPa) and elongation (up to 40%), providing flexibility without brittleness.
- Surface Finish: Laser-machined for smooth, burr-free edges, reducing the potential for tissue trauma or contamination.
- Thermal Stability: Maintains integrity across a wide temperature range, suitable for sterilization processes like autoclaving.
- נירוסטה 316L
- Ni-Ti Alloys
- L605 and other alloys
Medical-grade SUS304 stainless steel (austenitic chromium-nickel alloy), offering excellent corrosion resistance and mechanical properties.
316L Stainless Steel is a medical-grade austenitic chromium-nickel alloy renowned for its excellent corrosion resistance and biocompatibility. With a tensile strength of approximately 485–550 MPa and elongation up to 40%, it offers durability and flexibility without brittleness. Its low carbon content enhances weldability and resistance to intergranular corrosion, making it ideal for medical implants and instruments. Laser-machined for smooth, burr-free surfaces, it minimizes tissue irritation in sensitive applications.
ניטינול (NiTi), סגסוגת ניקל-טיטניום, ידועה באלסטיותה העל ובזיכרון הצורה שלה, מה שהופך אותה לפורצת דרך ביישומים רפואיים. עם חוזק מתיחה של עד 1200 מגה פסקל ומודול אלסטיות של 40-75 ג'יגה פסקל, ניטינול מצטיין בסביבות תובעניות.
Cobalt-Chromium Alloys (L605) are medical-grade materials valued for their exceptional strength, corrosion resistance, and biocompatibility. With tensile strength ranging from 800–1500 MPa and hardness of 300–550 HV, they ensure durability in demanding medical applications. Ideal for implants and surgical tools, they support direct tissue contact with minimal reaction. Laser-machined surfaces provide smooth, burr-free finishes, enhancing performance in sensitive procedures.
Clamping Systems:
- Precision D-Type Collets
- ER Series Collets
- Three-Jaw Chucks
מפרט לייזר:
- לייזר סיב אופטי
- Wavelength: 1030~1070nm±10nm
- Power Options: 100W, 200W, 250W, 300W, 500W
היקף השימוש
- Endoscopes:
- Medical Endoscopes
- Industrial Endoscopes
- Electronic Endoscopes
- Snake Bone Laser Micromachining
יכולות עיבוד
- Laser Cutting, Drilling, and Grooving
- Centripetal, Vertical, and Compound Opening Features for Equal Diameter and Reducer Tubes
- Seam Width: 15~30 μm
- High Accuracy: ≤ ±10 μm
תעשיות מוגשות
- Medical and Industrial Endoscopy Equipment Manufacturing
ביצועים ויעילות
- מהירויות פעולה מקסימליות:
- X-Axis: 300 mm/s
- Y-Axis: 50 mm/s
- Z-Axis: 50 mm/s
- θ-Axis: 600 rpm
Versatility
- עובי דופן עיבוד שבבי: 0~1.0 ± 0.02 מ"מ
- Pipe Processing Range:
- 0.3~Φ7.5 mm
- 1.0~Φ16.0 ± 0.02 mm
- Plane Processing Range: 200 mm x 100 mm
- Tube Blank Length: <2.5 m (customizable for longer lengths)
Flexibility and Customization
- Continuous Automatic Feeding Processing
- Compatible File Formats: DXF, DWG
- Supports 2D, 2.5D, and 3D CAM Software for Precision Micromachining
איכות מוסמכת
- ISO9001, ISO13485 Certifications
User-Friendly Design
- Optional Machine Vision System for Real-Time Monitoring
- Ergonomic Design with Intuitive Interface for Easy Operation
- Adaptive Shape Tolerance Changes for Thin-Walled Tubes
