חיתוך סרטים

Film Cutting – Precision Laser Processing for Flexible Medical and Electronic Substrates

Film Cutting is a high-precision laser machining process designed to create intricate, ultra-thin components from flexible films for medical and electronic applications. Utilizing advanced five-axis laser cutting technology, this process delivers exceptional accuracy, clean cuts, and a burr-free finish. Crafted from materials such as PET, PI, and other flexible substrates, the resulting components offer excellent chemical resistance, flexibility, and thermal stability, making them ideal for medical sensors, flexible circuits, and electronic displays. The laser-cut design ensures smooth edges and complex patterns, optimizing performance in demanding environments. Tailored for high-precision applications, this process meets the rigorous standards of modern healthcare and electronics manufacturing.

תכונות עיקריות:

Ultra-Precise Cutting: Seam width of 15–30 µm with machining accuracy of ≤±10 µm for intricate film designs.
Burr-Free Edges: Smooth surfaces ensure safe use and minimal tissue interaction in medical applications.
רבגוניות חומרית: Compatible with flexible films like PET, PI, and other polymers for diverse applications.
Chemical Resistance: Films resist harsh chemicals, ensuring durability in medical and industrial environments.
Flexibility: Enables complex, lightweight designs for compact electronic and medical devices.
Automated Production: Continuous feeding system ensures high efficiency and consistent quality.

Certification and Standards:

Certified under ISO 9001 and ISO 13485 for quality management. Compliant with CE and FDA regulations for medical device safety and efficacy.

חומרים

PET (Polyethylene Terephthalate):

Chemical Resistance: Withstands exposure to medical and industrial chemicals for reliable performance.
Flexibility and Strength: Combines durability with flexibility for use in flexible displays and sensors.
Cost-Effective: Economical material for large-scale production of medical and electronic components.
Transparency: Ideal for optical applications in diagnostic and laboratory devices.

PI (Polyimide):

High Thermal Stability: Withstands temperatures up to 400°C, perfect for high-heat medical and industrial applications.
Excellent Dielectric Properties: Ensures reliable insulation in flexible circuits and sensors.
Chemical Resistance: Resists harsh chemicals, enhancing longevity in medical environments.
Flexibility: Supports intricate designs in compact, high-performance electronic devices.

Copper Foil:

Superior Conductivity: Offers excellent electrical conductivity for high-performance circuits and probes.
Corrosion Resistance: Ensures durability in medical and industrial environments with minimal degradation.
Thin and Lightweight: Enables precision applications in electronics and medical sensors.
Malleability: Easily shaped for intricate designs in circuit boards and conductive components.

Aluminum Foil:

Lightweight: Low density reduces overall weight in medical and industrial applications.
Corrosion Resistance: Resists oxidation, ensuring durability in harsh environments.
High Conductivity: Supports efficient electrical and thermal performance in electronic components.
Cost-Effective: Affordable material for large-scale production of precision parts.

בַּקָשָׁה

Medical Sensors: Produces precision components for wearable and implantable medical devices.
Flexible Circuits: Creates intricate layouts for FPC in electronics and diagnostic systems.
Electronic Displays: Supports cutting of films for touch screens and backlit displays.
Diagnostic Equipment: Used in high-precision components for imaging and laboratory devices.
Medical Device Manufacturing: Incorporated in the production of advanced flexible substrates.

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