Zirconium Nitride Ceramic Molding

Zirconium Nitride Ceramic Molding – Precision Laser Solution

This is an advanced laser system for molding zirconium nitride ceramics, ideal for medical and high-performance electronics, delivering exceptional precision.

The Zirconium Nitride Ceramic Molding system from AQ-Laser is a cutting-edge laser processing solution designed for high-precision micromachining of zirconium nitride (ZrN) ceramic substrates, known for their high hardness and electrical conductivity. Tailored for industries such as medical device manufacturing, aerospace, and high-frequency electronics, this system ensures clean, burr-free molding with minimal thermal impact. Optimized for the unique properties of zirconium nitride ceramics, it enables intricate designs critical for applications like medical implants, RF components, and wear-resistant coatings. Equipped with automated features such as precise positioning and focusing, it ensures efficient, high-quality production for advanced components.

Key Features:

High-Precision Molding: Achieves molding accuracy of ≤±10μm for intricate, burr-free designs.
Material Optimization: Processes zirconium nitride ceramics with high hardness and electrical conductivity.
Low Thermal Impact: Advanced UV laser technology minimizes heat-affected zones, preserving material integrity.
Automated Efficiency: Includes automatic positioning, focusing, and feeding systems for streamlined production.
CleanCut Technology: Ensures carbonization-free edges, enhancing technical cleanliness and reliability.
Wear Resistance: Supports zirconium nitride’s superior durability and corrosion resistance for long-lasting components.

Certification and Standards:

Certified to ISO9001 and IATF16949 standards, ensuring consistent quality for medical and electronics applications. Compliant with CE marking and RoHS directives for safety and environmental sustainability

Materials

Zirconium Nitride (ZrN)

Zirconium nitride is a high-performance ceramic known for its exceptional hardness, electrical conductivity, and wear resistance. Ideal for medical implants, RF components, and protective coatings, it ensures durability and precision in high-frequency electronics and demanding environments.

Alumina (Al₂O₃)

Alumina is a versatile ceramic renowned for its high thermal conductivity, electrical insulation, and mechanical strength. Widely used in medical devices, microelectronics, and high-power electronics, it offers excellent durability and reliability in precision applications.

Zirconia (ZrO₂)

Zirconia ceramics are high-performance materials valued for their superior strength, fracture toughness, and biocompatibility. Perfect for medical implants, precision electronics, and high-frequency applications, they provide excellent wear resistance and thermal stability.

Tungsten Steel

Tungsten steel is a robust alloy distinguished by its extreme hardness, high melting point, and superior wear resistance. Ideal for surgical tools, aerospace components, and precision engineering, it ensures exceptional durability in demanding environments.

Application

High-precision molding of zirconium nitride ceramics for medical implants and high-frequency electronics.
Molding and shaping for RF modules, power modules, and wear-resistant coatings.
Processing of zirconium nitride ceramics for semiconductor packaging and aerospace components.
Suitable for high-density interconnect (HDI) designs in medical and telecommunications applications.

Specifications