AQW-3in1 Laser-beam welding machine for precision metal medical equipment
- Diameter (mm): 0,1-7,5 & 1-16
- Processing length (mm): 300
- Source type: Fiber
- Axis:
- Power: Diameter 1-16 To QCW150W
Scope of application
Ultrasonic knife & needle tube & puncture needle & bracket & stone extraction net blue & endoscopic snake bone, etc. Butt welding, sleeve welding, row welding fine processing.
High precision welding
- Small welding spot: <Ø200um
- High welding precision: radial runout of tube instruments in rotary motion <10um
- Good welding quality: smooth weld surface, no obvious deformation & bumps & pits & discoloration, good stability
- High processing efficiency: Pneumatic automatic control is used to realize precise thin-walled pipe clamping, compatible with automatic pipe loading and unloading system
Strong adaptability
- Configure the machining process precision visual positioning and monitoring system
- It can perform fine welding processing on equal-diameter tubes & deformed tubes & semi-finished tubes & flat instruments
- Machinable stainless steel & nickel titanium & platinum iridium & tantalum & cobalt base & aluminum & copper and other alloy materials
- Diversified combined precision tube automatic clamping system
- Equipped with self-developed laser micromachining 2D & 2.5D CAM software system
Flexible design
- Follow the ergonomic design concept, exquisite and concise
- Configure machine vision system to realize automatic positioning and real-time online monitoring of laser dynamic processing process
- Flexible combination of software & hardware functions, support personalized function configuration & intelligent production management
- Support forward innovative design from component level to system level
- Open Control & Laser Micromachining Software System Easy Operation & Intuitive Interface
Technical certification
- THIS
- ISO9001
- ISO13485
Sample display
Materials
-
Processing Materials:
- Stainless Steel
- Nickel Titanium
- Platinum Iridium
- Tantalum
- Cobalt Base Alloys
- Aluminum
- Copper
-
Laser Specifications:
- Fiber-Optic Laser
- Wavelength: 1030~1070nm±10nm
- Power Options: 80W, 100W, 200W, 300W, QCW150W
- Single Pulse Maximum Energy: 50J
-
Clamping Systems:
- Precision pneumatic automatic clamping for thin-walled pipes
- Customizable clamping system for larger pipes
Application
Scope of Use
Fine welding of medical equipment components, including:
- Ultrasonic Knives
- Needle Tubes
- Puncture Needles
- Stents
- Stone Extraction Nets
- Endoscopic "Snake Bone" Components
Processing Capabilities
- High-Precision Welding Techniques:
- Butt Welding
- Sleeve Welding
- Row Welding
- Small Welding Spot: Φ100~300 μm
- Radial Runout: <10 μm for Rotary Tube Instruments
- Weld Quality:
- Smooth Surface
- No Deformation, Bumps, Pits, or Discoloration
Industries Served
- Interventional Medical Equipment Manufacturing
- Surgical and Diagnostic Instrument Production
Specifications
Performance and Efficiency
- Maximum Operating Speeds:
- X, Y, Z Axes: 50mm/s
- θ-Axis: 500rpm
- Welding Parameters:
- Depth: 0.1~1.0mm
- Pulse Width: 0.1~20ms
- Frequency: 1~20Hz
Precision and Flexibility
- Accuracy and Repeatability:
- Positioning Accuracy: ±5μm
- Repeatability: ±3μm
- Processing Range:
- Pipe Processing: 0.1
7.0mm & 1.016.0mm (Optional, Customizable Clamps Available) - Plane Processing: 300mm×300mm
- Pipe Processing: 0.1
- Wall Thickness: 0~1.0±0.02mm
Customizable Features
- Precision Visual Positioning and Monitoring System for Accurate Machining
- Real-Time Monitoring with Machine Vision System
- Compatibility with DXF and DWG File Formats
Certified Quality
- ISO9001
- ISO13485
Design and Usability
- Ergonomic and Compact Design
- Flexible Software and Hardware Configuration for Personalized Functionality
- Intuitive Interface for Efficient Operation and Intelligent Production Management
