Hypotube helix and tongue structure 0.65mm for medical catheters
0.65mm Hypotube Helix And Tongue Structure
 
  • High Adaptability: D-type collets.
  • Ergonomic Design: Machine vision.
  • Customizable: Intelligent production.
  • Certified Quality: ISO13485 certified.

0.65mm Hypotube Helix And Tongue Structure – Precision Flexible Tube for Medical Catheter Applications

The 0.65mm Hypotube Helix And Tongue Structure is a high-precision medical tube designed for enhanced flexibility in catheter and endoscopic systems. Crafted from medical-grade stainless steel, this hypotube features a helical and tongue design that provides variable articulation and durability, enabling smooth navigation through complex anatomical pathways in minimally invasive procedures. Utilizing advanced laser micromachining, it ensures burr-free surfaces and seamless integration, offering exceptional biocompatibility and performance for critical medical applications.

Key Features:

  • High Precision: Laser-machined with cutting seam widths of 15–30μm and accuracy of ≤±10μm for flawless, burr-free results.
  • Variable Articulation: Helix and tongue structure allows for dynamic flexibility in catheter systems.
  • Biocompatibility: Hypoallergenic and corrosion-resistant, suitable for direct tissue contact without adverse reactions.
  • Durability: Exceptional fatigue resistance ensures reliable performance in repeated flexing scenarios.
  • Efficient Production: Supports continuous automatic feeding for consistent quality and rapid manufacturing.
  • Seamless Quality: Smooth surfaces reduce tissue trauma and enhance overall device performance.

Certification and Standards:

The 0.65mm Hypotube Helix And Tongue Structure complies with ISO 13485 quality management standards for medical devices and adheres to biocompatibility requirements under ISO 10993. It meets rigorous performance benchmarks for catheter components, ensuring safety and reliability in clinical applications.

Materials

Stainless Steel SUS304:

Medical-grade SUS304 stainless steel (austenitic chromium-nickel alloy), offering excellent corrosion resistance and mechanical properties.

  • Biocompatibility: Low risk of allergic reactions or toxicity, ideal for direct tissue contact in medical procedures.
  • Mechanical Properties: High tensile strength (approximately 505 MPa) and elongation (up to 40%), providing flexibility without brittleness.
  • Surface Finish: Laser-machined for smooth, burr-free edges, reducing the potential for tissue trauma or contamination.
  • Thermal Stability: Maintains integrity across a wide temperature range, suitable for sterilization processes like autoclaving.

Nickel-Titanium alloy:

Nitinol (NiTi), a nickel-titanium alloy, is renowned for its superelasticity and shape memory, making it a game-changer in medical applications. With a tensile strength of up to 1200 MPa and elastic modulus of 40–75 GPa, nitinol excels in demanding environments.

Cobalt-chrome alloy:

Cobalt-chrome (CoCr), an alloy of cobalt and chromium often enhanced with molybdenum, is prized for its exceptional strength, corrosion resistance, and biocompatibility. With tensile strength ranging from 800–1500 MPa and hardness of 300–550 HV, CoCr is a cornerstone in medical technology. Popular grades like L605 (Co-Cr-W-Ni) and MP35N (Co-Cr-Ni-Mo) elevate its performance.

Application
  • Medical Catheters: Facilitates precise navigation in vascular or urinary catheters for diagnostic and therapeutic procedures.
  • Endoscopy Systems: Supports flexible articulation in endoscopes for enhanced maneuverability in minimally invasive interventions.
  • Guidewire Integration: Integral to the construction of variable guidewire systems requiring high-precision control.
  • Medical Device Repair: Used in maintenance or replacement of tube components in catheter and endoscopic systems.
  • Specialized Medical Designs: Adaptable for investigational or custom devices needing advanced flexibility in urology or cardiology.
Specifications
  • Material Composition: SUS304 stainless steel.
  • Dimensions: Diameter: 0.65mm.
  • Cutting Seam Width: 15–30μm.
  • Machining Accuracy: ≤±10μm.
  • Manufacturing Process: Advanced laser micromachining with continuous automatic feeding for burr-free, smooth finish.
  • Clamping Compatibility: D-type collets, ER-series collets, three-jaw chucks.
  • Cutting Methods: Dry or wet cutting options.
  • Packaging: Sterilized and individually packaged to maintain integrity.
  • Storage Conditions: Store in a dry, cool environment to prevent corrosion.

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  • Precision laser machines for medical stents.
  • High-quality materials for medical equipment.
  • Laser cutting solutions for hypotubes.
  • Specialized machines for surgical components.
  • Nitinol tube cutting with precision.
  • Cobalt-chrome cutting for medical implants.
  • Platinum-iridium materials for fine applications.
  • Reliable machines for ultra-thin metals.
  • Supplying nitinol and cobalt-chrome alloys.
  • Precision laser machines for medical stents.
  • High-quality materials for medical equipment.
  • Laser cutting solutions for hypotubes.
  • Specialized machines for surgical components.
  • Nitinol tube cutting with precision.
  • Cobalt-chrome cutting for medical implants.
  • Platinum-iridium materials for fine applications.
  • Reliable machines for ultra-thin metals.
  • Supplying nitinol and cobalt-chrome alloys.
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