WT0.2mm Stencil Cut to Shape
WT0.2mm Stencil Cut to Shape – Precision Process for Ultra-Thin Medical and Industrial Templates
The WT0.2mm Stencil Cut to Shape is a high-precision laser machining process designed to produce ultra-thin, custom-shaped stencils for medical and industrial applications. Utilizing advanced five-axis laser cutting technology, this process ensures exceptional accuracy, durability, and a burr-free finish. Crafted from high-quality stainless steel with a thickness of 0.2 mm, the resulting stencils offer superior corrosion resistance and strength, ideal for surgical tools, diagnostic devices, and precision industrial systems. The laser-cut design delivers smooth edges and intricate patterns, ensuring precise performance in demanding environments. Tailored for high-precision applications, this process meets the rigorous standards of modern healthcare and engineering.
Key Features:
- Ultra-Precise Cutting: Seam width of 15–30 µm with machining accuracy of ≤±10 µm for intricate stencil designs.
- Burr-Free Edges: Smooth surfaces ensure safe use and minimal tissue trauma in medical applications.
- Ultra-Thin Profile: 0.2 mm thickness enables lightweight and precise stencil production.
- High Strength: Stainless steel provides robust tensile strength for reliable performance.
- Corrosion Resistance: Engineered for durability in harsh medical and industrial environments.
- Automated Production: Continuous feeding system ensures high efficiency and consistent quality.
Certification and Standards:
Certified under ISO 9001 and ISO 13485 for quality management. Compliant with CE and FDA regulations for medical device safety and efficacy.
Precision Stainless Steel:
- Exceptional corrosion resistance ensures durability in harsh medical and industrial environments.
- High tensile strength (500–1000 MPa) provides robust structural integrity.
- Biocompatibility (ISO 10993) makes it ideal for medical implants and tools.
- Smooth surface finish (Ra <0.2 µm) minimizes tissue trauma and enhances performance.
Hard Alloy Steel:
- Superior hardness (up to 60–65 HRC) ensures excellent wear resistance.
- High strength and toughness support heavy-duty applications in surgical and industrial tools.
- Corrosion resistance extends lifespan in demanding environments.
- Precision machinability allows for intricate designs with tight tolerances.
Other Surface-Treated Materials:
- Includes coated or anodized metals like titanium, aluminum, and stainless steel with enhanced surface properties.
- Surface treatments such as passivation, nitriding, or PVD coatings improve wear resistance, biocompatibility, and corrosion protection.
- Medical Devices: Produces precision stencils for surgical tools and diagnostic equipment.
- Industrial Systems: Creates custom templates for electronics and precision manufacturing.
- Surgical Instruments: Supports intricate designs for minimally invasive procedures.
- Diagnostic Equipment: Used for precise patterning in imaging and laboratory devices.
- Medical Device Manufacturing: Incorporated in the production of advanced precision components.
- Material: Stainless Steel (e.g., SUS304, SUS316L)
- Thickness: 0.2 mm
- Cutting Seam Width: 15–30 µm
- Machining Accuracy: ≤±10 µm
- Surface Roughness: Ra <0.2 µm
- Manufacturing Process: Five-axis laser cutting with automated feeding
- Operating Temperature: -20°C to 300°C, suitable for sterilization
- Degradation: Non-degradable, designed for long-term stability
