Sapphire Molding – Precision Laser Processing by AQ-Laser
Sapphire Molding
 

Sapphire Molding – Precision Laser Solution

This is an advanced laser system for molding sapphire substrates, ideal for medical and optical applications, delivering unmatched precision.

The Sapphire Molding system from AQ-Laser is a cutting-edge laser processing solution designed for high-precision molding and micromachining of sapphire substrates, renowned for their exceptional hardness and optical clarity. Tailored for industries such as medical device manufacturing, optoelectronics, and high-precision electronics, this system ensures clean, burr-free molding with minimal thermal impact. Optimized for sapphire’s unique properties, it enables intricate designs critical for applications like optical lenses, medical implants, and high-frequency components. Equipped with automated features such as precise positioning and focusing, it ensures efficient, high-quality production for advanced components.

Key Features:

  • High-Precision Molding: Achieves molding accuracy of ≤±10μm for intricate, burr-free designs.
  • Material Optimization: Processes sapphire substrates with exceptional hardness and optical transparency.
  • Low Thermal Impact: Advanced UV laser technology minimizes heat-affected zones, preserving material integrity.
  • Automated Efficiency: Includes automatic positioning, focusing, and feeding systems for streamlined production.
  • CleanCut Technology: Ensures carbonization-free edges, enhancing technical cleanliness and reliability.
  • Scratch Resistance: Supports sapphire’s superior durability and resistance to scratches for long-lasting components.

Certification and Standards:

Certified to ISO9001 and IATF16949 standards, ensuring consistent quality for medical and optoelectronic applications. Compliant with CE marking and RoHS directives for safety and environmental sustainability.

Materials

Primary Material:

  • High-purity sapphire (Al₂O₃)

High-purity sapphire (Al₂O₃) is a crystalline material renowned for its exceptional hardness, optical transparency, and thermal stability. Ideal for medical implants, optical components, and high-frequency electronics, it ensures durability and precision in demanding applications.

Alternative Materials:

  • Alumina
  • Zirconia
  • Silicon nitride
  • other high-hardness ceramics (optional based on application requirements).
Application
  • High-precision molding of sapphire substrates for medical implants and optical components.
  • Cutting, drilling, and shaping for high-performance lenses, RF modules, and optoelectronic devices.
  • Processing of sapphire for semiconductor packaging and telecommunications equipment.
  • Suitable for high-density interconnect (HDI) designs in aerospace and medical applications.
Specifications
  • Laser Type: High-performance UV laser
  • Molding Accuracy: ≤±10μm
  • Molding Seam Width: 15–30μm
  • Material Compatibility: Sapphire substrates
  • Processing Capabilities: Molding, cutting, drilling, and marking
  • Automation: Automatic positioning, focusing, and feeding systems
  • Supported Formats: Gerber, DXF, DWG, SVG, and other 2D CAD formats

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