Ceramic Microscope Component
Ceramic Microscope Component – Precision Parts for Advanced Optical Systems
The Ceramic Microscope Component is a high-precision laser-machined part designed for advanced optical systems in medical and scientific applications. Manufactured using state-of-the-art five-axis laser cutting technology, this component ensures exceptional accuracy, durability, and a burr-free finish. Crafted from high-quality ceramic materials like alumina or zirconia, it offers superior hardness, wear resistance, and biocompatibility. The laser-machined design provides smooth surfaces and intricate geometries, making it ideal for microscopes, medical imaging devices, and laboratory equipment requiring precision and reliability. Tailored for demanding environments, this component meets the rigorous standards of modern healthcare and scientific research.
Key Features:
- Ultra-Precise Machining: Seam width of 18–30 µm with machining accuracy of ≤±10 µm for intricate designs.
- Burr-Free Finish: Smooth surfaces ensure flawless performance and minimal material stress.
- High Durability: Ceramic materials provide exceptional wear and corrosion resistance.
- Automated Production: Continuous feeding system ensures high efficiency and consistent quality.
- Biocompatibility: Meets standards for safe use in medical and biological applications.
- Material Hardness: Ideal for high-precision optical components requiring stability and longevity.
Certification and Standards:
Certified under ISO 9001, ISO 13485, and ISO 10993 for quality management and biocompatibility. Compliant with CE and FDA regulations for medical device safety and efficacy.
Stainless Steel SUS304:
Medical-grade SUS304 stainless steel (austenitic chromium-nickel alloy), offering excellent corrosion resistance and mechanical properties.
- Biocompatibility: Low risk of allergic reactions or toxicity, ideal for direct tissue contact in medical procedures.
- Mechanical Properties: High tensile strength (approximately 505 MPa) and elongation (up to 40%), providing flexibility without brittleness.
- Surface Finish: Laser-machined for smooth, burr-free edges, reducing the potential for tissue trauma or contamination.
- Thermal Stability: Maintains integrity across a wide temperature range, suitable for sterilization processes like autoclaving.
316L Stainless Steel:
316L Stainless Steel is a medical-grade austenitic chromium-nickel alloy renowned for its excellent corrosion resistance and biocompatibility. With a tensile strength of approximately 485–550 MPa and elongation up to 40%, it offers durability and flexibility without brittleness. Its low carbon content enhances weldability and resistance to intergranular corrosion, making it ideal for medical implants and instruments. Laser-machined for smooth, burr-free surfaces, it minimizes tissue irritation in sensitive applications.
Cobalt-Chromium Alloys (L605):
Cobalt-Chromium Alloys (L605) are medical-grade materials valued for their exceptional strength, corrosion resistance, and biocompatibility. With tensile strength ranging from 800–1500 MPa and hardness of 300–550 HV, they ensure durability in demanding medical applications. Ideal for implants and surgical tools, they support direct tissue contact with minimal reaction. Laser-machined surfaces provide smooth, burr-free finishes, enhancing performance in sensitive procedures.
Magnesium alloy:
Magnesium, a lightweight (1.74 g/cm³) and biodegradable metal, is ideal for temporary medical implants like stents and orthopedic screws. Alloys such as WE43 or JDBM offer tensile strength (200–420 MPa) and controlled degradation (6–24 months), safely dissolving into non-toxic byproducts (Mg²⁺ ions). Its biocompatibility (ISO 10993) and ability to support tissue regeneration make it suitable for cardiovascular and bone repair applications. Magnesium’s elastic modulus closely matches bone, minimizing stress shielding in orthopedic uses.
Lithium (Li):
A lightweight, highly reactive metal used in medical devices like batteries for implants. Its high energy density and biocompatibility make it ideal for powering pacemakers and neurostimulators.
Copper (Cu):
A conductive, antimicrobial metal used in medical equipment and coatings. Its excellent electrical conductivity and natural resistance to bacteria enhance device functionality and hygiene.
Iron (Fe):
A strong, durable metal used in some surgical instruments and structural components. Its high strength and cost-effectiveness make it suitable for non-implantable medical tools.
Ceramic:
A biocompatible, wear-resistant material used in orthopedic and dental implants. Its hardness, corrosion resistance, and bioinert properties ensure long-term stability and tissue compatibility.
- Medical Microscopes: Essential for precision components in high-resolution imaging systems.
- Diagnostic Equipment: Used in medical imaging devices for accurate diagnostics.
- Laboratory Instruments: Supports high-precision components in scientific research equipment.
- Orthopedic and Dental Implants: Suitable for biocompatible ceramic parts in medical implants.
- Medical Device Manufacturing: Incorporated in the production of advanced optical and analytical instruments.
- Material: Alumina, Zirconia, Silicon Carbide, Silicon Nitride
- Cutting Seam Width: 18–30 µm
- Machining Accuracy: ≤±10 µm
- Surface Roughness: Ra <0.2 µm
- Manufacturing Process: Five-axis laser cutting with automated feeding
- Operating Temperature: -20°C to 300°C, suitable for sterilization
- Degradation: Non-degradable, designed for long-term stability
