PCB and Fiberglass Cutting and Forming

PCB and Fiberglass Cutting and Forming – Precision Process for High-Performance Electronic Substrates

PCB and Fiberglass Cutting and Forming is a high-precision laser machining process designed to produce intricate components from printed circuit boards (PCBs) and fiberglass substrates for medical and electronic applications. Utilizing advanced five-axis laser cutting technology, this process ensures exceptional accuracy, clean cuts, and a burr-free finish. Crafted from materials such as FR4 fiberglass and copper-clad laminates, the resulting components offer excellent electrical insulation, thermal stability, and durability, making them ideal for medical diagnostic devices, electronic circuits, and industrial control systems. The laser-cut design delivers smooth edges and complex patterns, optimizing performance in demanding environments. Tailored for high-precision applications, this process meets the rigorous standards of modern healthcare and electronics manufacturing.

Key Features:

Ultra-Precise Cutting: Seam width of 15–30 µm with machining accuracy of ≤±10 µm for intricate circuit designs.
Burr-Free Edges: Smooth surfaces ensure reliable performance and safe integration in sensitive applications.
High Electrical Insulation: FR4 fiberglass provides excellent dielectric properties for circuit reliability.
Thermal Stability: Resists high temperatures, suitable for demanding medical and industrial environments.
Material Versatility: Compatible with FR4, copper-clad laminates, and other PCB substrates.
Automated Production: Continuous feeding system ensures high efficiency and consistent quality.

Certification and Standards:

Certified under ISO 9001 and ISO 13485 for quality management. Compliant with CE and FDA regulations for medical device safety and efficacy.

Materials

PCB (Printed Circuit Board):

Durability: Rigid structure ensures long-term stability in medical and industrial electronics.
High Conductivity: Supports efficient electrical performance for complex circuit designs.
Customizability: Allows multi-layer configurations for advanced functionality in diagnostic devices.
Thermal Stability: Resists high temperatures, suitable for demanding operational environments.

PET (Polyethylene Terephthalate):

Chemical Resistance: Withstands exposure to medical and industrial chemicals for reliable performance.
Flexibility and Strength: Combines durability with flexibility for use in flexible displays and sensors.
Cost-Effective: Economical material for large-scale production of medical and electronic components.
Transparency: Ideal for optical applications in diagnostic and laboratory devices.

PI (Polyimide):

High Thermal Stability: Withstands temperatures up to 400°C, perfect for high-heat medical and industrial applications.
Excellent Dielectric Properties: Ensures reliable insulation in flexible circuits and sensors.
Chemical Resistance: Resists harsh chemicals, enhancing longevity in medical environments.
Flexibility: Supports intricate designs in compact, high-performance electronic devices.

Copper Foil:

Superior Conductivity: Offers excellent electrical conductivity for high-performance circuits and probes.
Corrosion Resistance: Ensures durability in medical and industrial environments with minimal degradation.
Thin and Lightweight: Enables precision applications in electronics and medical sensors.
Malleability: Easily shaped for intricate designs in circuit boards and conductive components.

Aluminum Foil:

Lightweight: Low density reduces overall weight in medical and industrial applications.
Corrosion Resistance: Resists oxidation, ensuring durability in harsh environments.
High Conductivity: Supports efficient electrical and thermal performance in electronic components.
Cost-Effective: Affordable material for large-scale production of precision parts.

Fiberglass (FR4):

High Electrical Insulation: Provides excellent dielectric properties for reliable circuit performance in medical and electronic devices.
Thermal Stability: Resists temperatures up to 150°C, ideal for high-heat medical and industrial applications.
High Strength-to-Weight Ratio: Offers robust structural integrity while remaining lightweight for compact designs.
Corrosion Resistance: Withstands harsh chemical environments, ensuring durability in medical and industrial settings.

Application

Medical Devices: Produces precision PCB components for diagnostic and monitoring equipment.
Electronic Circuits: Creates intricate layouts for consumer electronics and industrial control systems.
Diagnostic Equipment: Supports high-precision substrates for imaging and laboratory devices.
Industrial Automation: Used in robust PCB components for robotics and control systems.
Medical Device Manufacturing: Incorporated in the production of advanced electronic substrates.

Specifications